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pull up with the tool you need.
Most of their tools are of professional quality.
They also have some VW specialty tools (e.g., CV-Joint tool).
S&K Tools:
Zelinda Machine Tools Corp (NY):
66-02 Austin St, Forest Hills NY 11374,
(718) 896 22-88
They sell VW specialty tools.
Caveat: Often a suitable replacement for these tools can be easily made.
MAILORDER RENTAL
----------------
Recycled VWs (MI):
(313) 373-2300
Q: What are VW's related numbers and addresses?
A: VWoA = (800) 822 VW US or (800) 822 8987
Note that this number will also provide you with recall info on your car.
(800) 544 80 21 for service publications (see above)
Pres. Clive Warrilow (new) | 3800 Hamlin Rd VWoA Auburn Hills MI 48326
Pres. Bill Young (old) | 3800 Hamlin Rd VWoA Auburn Hills MI 48326
Dr. Ferd. Piech | Postfach VWAG-TK-24 3180 Wolfsburg I Germany
Volkswagen Canada INC
1940 Eglinton Avenue East, Scarborough ON, M1L 2M2, Canada
(416) 288-3000, Fax: (416) 288-3298, Telex: 06-963588
Guaranteed Mobility/Roadside Assistance Program,
refer to the owners warranty manual for further information
Volkswagen: (800) 263-7601
Audi: (800) 461-2834
(USA and Canada only):
VW Protection Plus Program (for 93+ VWs):
For more info call: (800) DRIVE VW
The address of the "VW World" publications/subscription dept.
(free for new VW owners, 20US$/7years for others):
Volkswagen World Headquarters
PO Box 2012
Bloomfield Hills, MI 48303-2012
VW Mobility Access Program (disability):
(800) 444-8987
Q: What does 'Fahrvergnuegen' mean (current commercial jingle in NA)?
A: Fahrvergnuegen (with ue=u") means 'pleasure of driving', and VW claims
it can only be experienced in a VW. I think most of us could find
similar pleasure in a 911 Turbo, though :-).
Q: Who did the music on the US/Canada VW commercial?
A: "Harry's Game" from the album "Anam" on Atlantic Records by the Irish group
Clannad.
Q: Where did VW car names come from?
A: Most of the European names given to VWs came from wind names.
In other countries, the same models may bear different names, such as
the Golf I called the Rabbit in the US and Caribe (?) in Mexico.
More recently, VW started adopting other naming convetions (e.g.,
Corrado). (Enhanced with Dennis's notes).
Scirocco - Hot North African desert wind that blows into Italy
Original name was rumored to be Blizzard.
Golf - Gulf stream winds (a high altitude North-south 100 mmph wind)
Jetta - Jet stream (East/West wind, affecting Pacific air travel)
Passat - Trade winds
Vento - Blowing/windy (E/I)
Polo - ?
Santana - Hot desert blast accross the Sea of Cortez.
Corrado - Not a wind, it's derived from Spanish Correr which means to
run. The original name for the car was Taifun (Typhoon)
which means huricane except it was already a registered
trade mark for a GM truck.
Q: What does GTI, GLI and so on mean?
A: L = Luxe (base model)
LS = Luxe Special, couple more do-dads
GT = Grand Tourisme, better equipped & usually a larger engine than
the "L" series
GL = Grand Luxe (geared for more luxury), basically == GT
GTI/GLI = Originally, the fuel injected version of a GT/GL which means it
produced a lot more power. With most cars FI, the GTI/GLI
designation means a more powerful engine than a GT/GL model,
sometimes also with a better suspension. Note that originally,
GLI != Jetta, as the case in the USA.
SL = Serie Limite' (limited series), like the Karmann series in US.
Really a variation on a GT.
GTX = Same as GTI but used in Europe and elsewhere.
G40/60 = GT version with VWs G-type supercharger. The number is the width
of the G-charger (lader in D) coil in millimeters. For those who
aren't aware, the G40 is used on some Polos, the G60 on Passats
and Corrados.
VR6 = Cars based on the new staggered 6 cylinder engine (in-line-V-6).
SLC = Sport Luxury Coupe, the VR6 equipped Corrado in the US.
Syncro = VWs version 4WD distributes its torque with a "visco-gear"
(It's a special silicone gel that stiffens if the relative
motion (shear) increases)
VWs 4WD is designed by Steyr-Puch, an Austrian Company and not
by Audi.
Originally, all European VWs were carbureted, except those with the "I" or
"i" and a few rare cases with an "E" for "Einspritzung", designation which had
a more powerful fuel injected engine, a "GT" set-up, and some more sporty
equipment (suspension, gauges).
In the US, VW switched over to FI first with the '76 limited
edition Super Scirocco and in 77 to the rest of VW's watercooled
cars, and in Europe a bit later (with mono-throttle FI) which meant that
all cars really counted as "I" models.
GTI/GLI now just means that the car has a more powerful engine and a
sportier set-up.
Note also that the US, only gets the two top of the line VWs from their
larger mass produced series (but not the Polo).
Certain special models, such as the Golf G60 Synchro, the US will never
see.
In Europe, VWs came with anywhere from 1100, 1300 to 2900 cc engines. The
US never saw the 1100 & the 1300's and only sees a slightly scaled down
version of the 2900.
Q: Is VW the inventor of the VR6 and G-charger design?
A: No in both cases. Most of the car "novelties" you see now on the road
have been invented between 50 and 100 years ago.
The reason why you only see these innovations pop up now is because
many of these innovations where not economically feasible to be
mass produced.
For example, the G-charger, was pattented in 1905 [Vack], was to replace the
common piston driven steam engine, requires very precise machining that
can only be achieved with current day NC machine tools.
The VR6 design is modeled after an 18 degree V4 made by Vincenzo
Lancia for the Lancia Aprilia [Vack].
ABS is also nothing new, a mechanical version based on centripetal
forces was used on German trucks during WWII.
Similarly, Turbo chargers were first used on Messerschmidt planes
to compensate for thinner air at altitude.
However, if there is one thing VW should get credit for is applying
some of these innovation and making it economically feasible to
produce. Not a simple feat.
Q: What is VW's heritage?
A: [By Jan & Rauhut]:
VW was founded by the controversial Adolf with the goal to make
an affordable and reliable car available to everyone.
That's also where the name came from, Volkswagen litterally meaning
"People's car". There were other similar efforts, such as the "Volks" radio,
but only the car remained until now.
In May 1938 VW built the first factory nearby Fallersleben, which
is now Wolfsburg. Prof. Ferdinand Porsche designed the first Beetle in
the thirties. The beetle was presented by the Nazis as "Kraft durch Freude"
"Strength through Joy" car, which was a part of the Nazis philosophy. Due to the
WWII VW did not sell much beetles until 1945. After WWII VW sold altogether
15.235.200 Beetles.
VW produced some other air cooled, rear-wheel drive cars. The VW 1500,
VW 1600 were produced from 1961 until 1973. They looked like a long
beetle, VW managed to sell 2.583.015 units. The VW 411, VW 412 were
produced from 1986 until 1974, 355.200 units were sold.
In the late 60s, VW realized it needed to diversify its product
line and acquired a number of companies such as NSU (1970) and
Audi (1969). Audi (Audi NSU Auto Union) was summary of the companies
Audi, part of NSU, DKW and Auto-Union. In the early 80's VW acquired the
Spanish SEAT (pronounced Say-Ath), and in the late 80's Skoda after the
Berlin wall came tumbling down.
NSU had a few interesting products such as the K70 and Ro80.
The K 70 was developed by NSU, Neckarsulm, in 1969, and VW
sold the K 70 as the VW K70 from 1970 until 1974. Altogether
210.082 units were sold.
The K70 was sold with two different engines: 1.6l with 75 hpwr and
1.8l with 100 hpwr. The VW K70, developed by NSU, was the first VW with
a water cooled engine and first front-wheel drive car.It resembled a
boxy version of the first Jetta.
Another one of NSU interesting products was the Ro80, probably the
first production car with a Wankel (rotary) engine. The Ro80 was sold
from 1967 until 1974, 33910 Units were sold. The Ro80 had a 0.5l(!) engine
with 115 hpwr. Its production was stopped due to persistent problems,
but was at the time a very innovative and modern looking car.
Probably the most lasting influence to the VW product line was made
by Audi whose Audi 50 become the start of their new line of cars.
The Audi 50 become known as the first VW Polo, and many of the drive
train components are shared between VWs and Audis to this date.
Q: What's the relationship between VW, Audi and Porsche?
A: VW and Audi are under the same company whose name is
"Volkswagen Audi Gesellschaft" (VAG).
They have separate research departments, separate assembly plants,
but do share parts, engines and cars (US VW Quantum == Audi) on occasion.
The original version of the Polo were actually made by Audi
called the Audi 50. The basic 1500/1600 now 1800 cc block is also
from the former Audi 80.
In Europe it is not uncommon to have both dealers that sell and
service both VWs and Audis (and sometimes also Porsches).
In North America the two (three) are usually separate.
Regarding VW & Porsche (From Tom H.):
There are no ownership arrangements -- the two companies are essentially
separate. There is, however, a lot of co-operation, as Porsche does
consulting work for VW, and Porsche has some access to the VW parts bins.
VW has also built some 914s, 924s and 944s for Porsche, and Porsche is
to build the Audi 80 RS2 for VW.
And of course Ferdinand Porsche designed the Beetle while running a
design office in the 30s -- and Ferdinand Piech, the current CEO of
Volkswagen AG, is his grandson.
The relationship was much closer yet in the early years of VW and
Porsche, when Heinz Nordhoff was running VW: this is when the 914 was
conceived as a VW-Porsche. When Nordhoff died (in 12 April 1968), the new CEO
(Dr Kurz Lotz, replaced on October 1 1971 by Rudolf Leiding)
did not want to honour all of Nordhoff's verbal
agreements with Porsche. As a result, the relationship soured somewhat
-- and the 914 was significantly more expensive than originally planned.
One of the best books relating the VW/Porsche relationship is _Excellence_
_was_Expected_ (which is primarily a Porsche book; alas, it's most certainly
not cheap.
Q: What do the oval "B", "D" stickers on car's bumpers mean in Europe?
A: They stand for the country of origine. I use the same conventions
throughout this FAQ:
B Belgium
CH Confederatie Helvetica (Switzerland)
D Deutschland (Germany)
F France
GB UK
I Italia
L Luxembourg
NL Nederland (Holland)
The number plates of all EU states have the same
style now and show the country on the plate which makes the sticker
superfluous as long as you do not leave the EU. If you travel to
other countries you will still need the sticker!
Q: What are the racing colors per country?
A:
B Yellow (bet you didn't know that)
D White
GB Green (of course)
I Red (of course)
Q: What is the VW Visa card?
A: 5% of your charges, $700 per year up to 3500US$ total can be used towards
the purchase of a new VW. Underwritten by MBNA, 16.9 % Annual Percentage Rate
NO fee on the GOLD or the REGULAR card.
Call 1-800-847-7378 ext.55 in the US
Several other major car manufacturers (Ford & GM) have such a program.
NOTE: These conditions change periodically.
COMMON PROBLEMS & RECALLS
=========================
Q: How do I obtain NHTSA (Recall) information (USA)?
A: Call (800) 424-9393 (selection menu 1-2-)
They have info on:
1) Recall Info on cars
2) Child Safety Seat Recall
3) Crash Test Report
4) Tire Quality Grading
5) Other Safety Info
6) Rear seat retrofit kit
9) Repeat menu
Note: The above service is TERRIBLY inefficient...after 3 tries I still
have not received the info I requested on my Corrado.
I guess the person there can't read or write.
A Corrado is not a Cabriolet. Makes you wonder how many other morons work
there. [Jan]
Q: What are the known defects for the VW product line?
A: Following is an unverified and incomplete list.
The ????'s indicate unconfirmed or second hand info.
Recalls are mostly for the US/Canada.
Mostly > 1980 model years are covered.
RECALLS:
========
From: jochena@bjsys.ersys.edmonton.ab.ca, additions from "old list"
by Jan (still needs a bit of reformatting).
Summary of some recall campaigns, service actions, pre delivery campaigns
for Volkswagen models. This may not apply to some vehicles in CANADA or
the UNITED STATES, as some campaigns are not implemented in the respective
countries. This list may NOT be ACCURATE, for the correct information always
refer to you local dealer, who will be able to check for any outstanding
campaigns for vehicle.
Please note, that the biggest problem for any manufacturer is the notification
of the owners. Please advise them of the purchase of the vehicle, if the
vehicle is used from a non VW dealer or private source and any
address changes. Again, your local dealer is more then willing to help you
in this matter.
NOTE: The * stands for a single charachter
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
FOX
----
Fox 87 9BW**030*HP000001/ Replacement of crankshaft PM 12/87
9BW**030*HP026007 pulley
Fox 87-89 9BW*A030*HP000001/ Inst. of steering wheel QD 04/89
9BW*A030*KP009988 spring retainer + lock nut
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
RABBIT
------
Rabb. 81-84 1VW**17*BV000001/ Inspect/replace EGR valve PD 04/87
1VW**17*EV104300 with automatic transmission
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
GOLF
-----
Golf 85 1VW**017*FV007583/ Checking dust sleeves NJ 06/85
1VW**O17*FV017394 of front brake caliper
Golf 85 1VW**017*FV000001/ Replacing front seat belts MP 05/85
1VW**017*FV003370
Golf 85-87 1VW**017*FV000001/ Inspect/replace EGR valve PD 04/87
1VW**017*HV036149 on vehicles with auto transmisson
Golf 86 1VW**017*GV033771/ Replace fuel transfer pump + PC 07/87
1VW**017*GV047000 filter
Golf 87 1VW**017*HV032808/ Replace filler neck, sending PA ??/??
1VW**017*HV054650 unit and gasket
Golf 85-86 1VW**017*FV000001/ Replacing fuel tank assembly NV 06/86
Diesel 1VW**017*GV033970
Golf/ 85/86 1VW--017-FV000001/ Replacing fuel tank assembly NV 06/86
GTI GAS? 1VW--017-GV033970
GTI 86 1VW**017*GV000001/ Check torque of rear NZ 10/86
1VW**017*GV074477 axle bracket bolt
Golf 88 1VW**017*JV000001/ Installation of starter PV 06/89
Auto MOD 17-63 1VW**017*JV017457 support bracket
Golf 88-89 1VW**017*JV000001/ Replacement of coil, plugs, QN 12/89
1VW**017*KV018693 vacuum thermo switch (no 16 V)
Golf 89 3VW**01G*KM000001/ Replacement of coil, plugs, QN 12/89
3VW**01G*KM863602 vacuum thermo switch (no 16 V)
Golf 90 3VW**01G*LM000001/ Replacement of coil, plugs, QN 12/89
3VW**01G*LM006563 vacuum thermo switch (no 16 V)
Golf 91 3VW***1G*MM000001/ Replace knock sensor and QX 05/91
GTI 16V 3VW***1G*MM000747 reroute cables
Golf 89-92 3VW***1G*KM000075/ Inspect/replace pwr steering RT 10/91
3VW***1G*NW012208 assembly (CANADA ONLY)
Golf 88-89 1VW***1**JV000001/ Install preheating tube RW 09/93
1VW***1**KV999999 support bracket
Golf? 88-91 3VW***1**JM000001/ Install preheating tube RW 09/93
3VW***1**MM054357 support bracket
Golf 85-89 1VW***1**FV000001/ Replace heat exchanger SD 06/92
1VW***1**KV018693
Golf 89-91 3VW***1G*KM000001/ Replace heat exchanger SD 06/92
3VW***1G*MM023331
Golf 88-92 *VW**01**J*000001/ Replace fuel hose and clamp SK 09/93
*VW**01**N*067742 Cars equipped with Digifant
------------
GTI 90-92 California, Knock sensors SC
16V and/or vacuum ampl. could
malfunction
A3 VR6 93-95 WVW***??*????????/ Radiator Fan Failure TJ 10/95
WVW***??*???????? results in overheating
<*>A3 Golf 95 WVW***??*????????/ Aftermarket Cruise Control ZM ?/95
WVW***??*???????? may not return to idle
<*> = New
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
JETTA
------
Jetta 81-87 WVWG**16*BW000001/ Inspect/replace EGR valve PD 04/87
WVWG**16*HW540014 on vehicles with auto transmisson
Jetta 83-84 WVW**O16*DW402800/ Checking / replacing front NS 11/85
WVW**016*EW170305 brake hoses
Jetta 85-87 WVW**016*FW000001/ Replacing fuel transfer PC 07/87
WVW**016*HW359885 pump and filter
Jetta 88 WVW**016*JW700001/ Inspect / replacing QA 11/88
WVW**016*JW734535 brake booster
Jetta 88 WVW**016*JW000001/ Replacement of coil, plugs, QN 12/89
WVW**016*JW768209 vacuum thermo switch (no 16 V)
Jetta 89 WVW**01G*KW000001/ Replacement of coil, plugs, QN 12/89
WVW**01G*KW864001 vacuum thermo switch (no 16 V)
Jetta 88 WVW**016*JW015810/ Inspect/replace right front QP 06/90
16V WVW**016*JW69065 line (Jetta 16v in USA MY 87-89)
Jetta 89 WVW**01G*KW000084/ Inspect/replace right front QP 06/90
16V WVW**01G*KW121988 line (Jetta 16v in USA MY 87-89)
Jetta 90 WVW**01G*LW106033/ Replacement of PWR steering QR 04/91
16V WVW**01G*LW278931 pump bracket (mod. 1G2 5G4)
Jetta 90 WVW**01G*LW000001/ Replace fuel pump QW 05/91
GTX WVW**01G*LW476499 GTX only
Jetta 90-91 WVW**01G*LW000001/ Replace Knock sensor and QX 05/91
GTX WVW**01G*MW030623 reroute cables (GTX only)
Jetta 90 WVW***1G*LW000001/ Modification to headlight QY 07/91
WVW***1G*LW328840 switch ( CANADA ONLY)
Jetta 89-92 WVW***1G*KW267499/ Inspect/replace pwr steering RT 10/92
WVW***1G*NW048596 assembly (CANADA ONLY)
Jetta 90-92 *VW**01G*L*000001/ Update engine management RY 03/93
GTX 16V *VW**01G*N*044803 GTX 16V Standart Transmission
Jetta 85-90 WVW***1**FW000001/ Replace heat exchanger SD 06/92
WVW***1**LW416005
Jetta 88-92 *VW**01**J*000001/ Replace fuel hose and clamp SK 09/93
*VW**01**N*067742 Cars equipped with Digifant
-------------
GLI 90-92 California, Knock sensors SB
16V and/or vacuum ampl. could
malfunction
A3 VR6 93-95 WVW***??*????????/ Radiator Fan Failure TJ 10/95
WVW***??*???????? results in overheating
<*>A3 Golf 95 WVW***??*????????/ Aftermarket Cruise Control ZM ?/95
WVW***??*???????? may not return to idle
<*> = New
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
CABRIOLET
---------
Cabrio. 85-87 WVWC*015*FK000001/ Replace transfere pump + PC 06/87
WVWC*015*HK008110 filter (supersedes NG)
Cabrio. 81-83 WVWCA015*BKOOOOO1/ Inspect/replace EGR valve PD 04/87
WVWCA015*DK999999 with automatic transmission
Cabrio. 83-84 WVW**015*DK007549/ Inspect/replace front brake NS 06/87
WVW**015*EK023149 hose
Cabrio. 90 WVW**015*LKOOOOO1/ Modification to headlight QY 07/91
WVW**015*LK012443 switch (CANADA ONLY)
Cabrio. 90-91 WVW***15*LK000001/ Secure water separator panel RH ??/??
WVW***15*MK010315 (91V162000)
Cabrio. 87-90 WVWCA015*HK000001/ Inspect/replace fuel tank RS 02/92
WVWCA015*LK000678 (91V201000)
Cabrio. 92 WVW***15*NK007064 Inspect/replace front track RU 02/93
WVW***15*NK010116 control arm
Cabrio. 90-92 WVW***15*LK000975/ Replace fuel hose and clamp SA 02/93
WVW***15*NK024047 (92V058000)
------------
89AUG-90JUL 91V215000 Secure passive restraint wires RN
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
SCIROCCO
---------
Scir. 83-84 WVW**053*DK017368/ Checking / replacing front NS 11/85
WVW**053*EK038276 brake hoses
Scir. 85-87 WVW**053*FK000001/ Replacing fuel transfer PC 07/87
WVW**053*HK008693 pump and filter (supersedes NQ)
Scir. 87-88 WVW**053*HK000001/ Inspect/replace fuel tank RS 02/92
WVW**053*JK009034
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
CORRADO
-------
Corr. 89-92 WVW**50*LK000001/ Inspect/replace pwr sterring RT 10/91
WVW**50*NK000882 rack assembly (CANADA ONLY)
Corr. 90 WVW**050*LK000001/ Modification to headlight QY 07/91
WVW**050*LK012147 switch (CANADA ONLY)
G60 VR6 90-93 WVW***50*LK000001/ Replace Fuel hose and clamp SH 11/93
WVW***50*PK005031
VR6 92-93 WVW***50*PK000001/ Secure Engine compartment SQ 02/94
WVW***50*PK005031 electrical wiring harness
applies US & CANADA
-----------
G60 90 91V068000 Replace fuel pump assembly RG
VR6 93-95 WVW***??*????????/ Radiator Fan Failure TJ 10/95
WVW***??*???????? results in overheating
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
PASSAT
------
Pass. 89-92 WVW***31*LE000001/ Inspect/replace pwr steering RT 10/91
WVW***31*NE026718 rack assembly (CANADA ONLY)
Pass. 90 WVW**031*LE000001/ Modification to headlight QY 07/91
WVW**031*LE123429 switch (CANADA ONLY)
Pass. 90-92 WVW**031*LE000001 Update engine management RZ 03/93
Autom. WVW**031*NE408342 automatic transmission
(Hesitation during the
upshift cycle of transmission.)
PASS 90-93 WVW**031*LE000001/ Update engine management RY 03/93
Man. WVW**031*NE407754 manual transmission
Pass. 93 WVW***31*PE000001/ Replace fuel hose and clamp SG 11/93
VR6 WVW***31*PE117434
Pass. 93 WVW***31*PE141535/ Replace front strut self- SR 08/93
WVW***31*PE163434 locking nut/washer assembly
Pass. 92-93 WVW***31*NE000001/ Replacement of power window- SW 05/94
WVW***31*PE213773 lifter rear
VR6 93-95 WVW***??*????????/ Radiator Fan Failure TJ 10/95
WVW***??*???????? results in overheating
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
VANAGON/CAMPERS
----------------
Vana. 81 WV2ZA025*BH003450/ Check / replace fuel MD ??/81
WV2ZA025*BH098864 expansion tank
Vana. 81-82 WV2**02**BH143904/ Replacing sliding NC 09/84
WV2**02**CH154356 door lock springs
Vana/ 85 WV2*A025*FH000001/ Checking / modify sliding NR 04/86
Camp WV2*A025*FH115553 door striker plate
Vana. 86 WV***02**GG000001/ Replace filler neck, PA 11/87
Syncro WV***02**GG118815 sending unit and gasket
Vana. 86-87 WV***02**G*000001/ Replace fuel tank, PB 08/87
WV***02**H*064100 main & idle control unit
incl. Syncro, see Campaign details
Vana. 87 WV**B02**HH036719/ Replace shift lever pawl PG 12/87
autom. WV**B02**HH082874 (automatic transmission)
Vana/ 87 WV2**025*HO051294/ Inspect/seal water inlet PL 12/88
Camp WV2**025*H-999999 housing
Vana/ 88 WV2**025*JH000001/ Inspect/seal water inlet PL 12/88
Camp MOD 2539 WV2**025*JH003998 housing
Vana. 86-89 WV2**02**GH000001/ Replacement of fuel hoses in PW 05/89
WV2**02**KH019148 engine compartment (no Syncro)
Vana. 90 WV2**02**LK000001/ Modification to headlight QY 07/91
WV2**02**LK044564 switch (CANADA ONLY)
Type YY FROM/TO VIN DESCRIPTION CODE DATE
------------------------------------------------------------------------------
EUROVAN
--------
Euro 92-93 WV2***70*NH000001/ Replacement of brake handle ST 05/94
WV2***70*PH089395 spring. Install beading (see circular)
Euro 92-93 WV2***70*NH000001 Replacing fuel hose and clamp SX 05/94
WV2***70*PH089395 (see circular also part of ST)
Euro 92-93 WV2***70*NE000001/ Replacement of power window- SY 05/94
WV2***70*PH116000 lifter front
Euro 92-93 WV2***70*NH000001/ Replacement of steering TA 05/94
WV2***70*PH069881 universal joint bolt
Other Known Failures/Technical Service Bulletins:
=================================================
This section contains common known failures reported by VW users or
VW magazines, and "official" Technical Service Bulletins (TSB) from VW.
The TSBs are VWs way to tell all the mechanics: "If you see this
problem, do that". That's all. They are NOT recalls, and do not
imply any financial comittments.
If your car is under warrantee you will not have to pay, if not, you pay.
With any problem, you always have to be able to recreate it.
However, not all dealers are up to date with their TSBs (:-<) and
on some occasions we can use knowledge of these TSBs to point to
a potential solution and also point out that your case may not be
unique. The TSBs are identified by a number: V35-92-01. See elsewhere
in this FAQ on how to obtain them (I have to rearrange things a bit
as soon as I have time).
83-86 GTI, GLIs, 84-86 Cabriolets, 83-86 Sciroccos except 16V, 84-86 Cabs:
Self Machining Transmission due to lack of snap rings on the differential
shafts. See April 1990, EuroCar pp 53, "VW 020 Gearbox Failures: Causes and
Cures". Only Close ratio transaxles are affected.
Starting at serial number 15102 (built after october 14th 1982).
Serial numbers up to 14102, (built up to October 14,1982) are immune.
VW part#171-498-088 offers the clips as part of the rebuild kit.
(Another sources says: If either rivet has been removed, secure the
differential pinion shaft with circlips, Part No. N 042 363 1.)
Gear oil leaking under the tranny, or strange noises are first signs,
between 50k and 120k miles.
NO RECALL! Sue VW. Techtonics Tuning is recommended by VW&P to fix self-
machined cases (probably because they wrote the article).
See also the archive: Tranny_Clip_Failures
78-8? R/J I:
Fuel pump relay recall. Fries itself. FI cars only.
Fix = move relay for better cooling.
87-89 Jetta & 84 GTI & 83-84 Scirocco?:
Front brake line recall.
85-? Golf & Jetta, GTI/GLI:
Heater Core failure. Recall.
85-86 GTI & GLI:
Engine hop problems. Requires a hop kit and/or upgraded front engine
mount.
89-90? Jetta:
RT Recall - Leaking steering rack recall?
85-91 Golf II & Jetta II, GTI/GLI:
Rough cold idle & stalling problems. Several causes see the technical FAQ
for possible diagnosis.
85-?86 GTI/GLI:
Recall RC, Code PC 13: Transfer pump failure.
85-?86 Golf:
?Recall PC?: Clean/replace transfer pump fuel screen.
Symptoms: Transfer fuel pump becomes noisy.
85-?86 GTI/GLI/Jettas/Golfs:
v13-89-01: connecting rod repair.
85OCT-85DEC and 84OCT-85SEP GTI:
NV/NW Recall (86V149000 & 86V029000) - Fuel tank replacement due to non
compliance with FMVSS 301.
87-89? Scirocco:
Gas tank leaks. Recall. (weren't other cars affected?)
16V Engines:
Drive belt failure around 50k miles. Breaks valves!
Remedy: Replace belt at 50k miles!
89-92 16V 9A CA:
SB Recall - Ca. smogged 9A engines, hanging idle switch.
Not officially announced by VW as yet. Non-CA have a less severe problem.
Fix: New throttle body assembly.
90-on Corrado
V13-91-06 - Abnormal engine noise with warm engine at 1800 to 2500 rpm
The connecting rod may float on the crankshaft causing a metallic
noise between stated rpm range.
In severe cases, instal crankshaft Part No: 026 105 101E
90-91 Corrado G60/Passat:
V35-90-01 - Transmission binding in reverse. Replace/lube back up light
switch, check shift rod cover (Part 02A 919 835), MoS2 grease on shifter &
shift linkage
90-9x? Corrado/Passat/Golf/GTI/Jetta/Cabriolet/Vanagon:
V30-93-04: Shifting difficulties - 020, 02A & 025 Manual Transmission
Clutch disk binding on spline ==> dragging.
Replace clutch with Cadmium coated spline.
90-91 G60:
V35-92-01 - Mods on 02A gears and shafts.
???-??-?? - Replace muffler hangers to reduce droning/vibration
V13-91-06 - Metallic knocking noise between 1800 and 2500 rpm caused
by out of tolerance connecting rod or crankshaft.
If severe, replace crankshaft.
90-? Passat/Golf/Jetta/Fox/Corrado:
V42-93-01: Rear Tire Wear
This Service Bulletin supersedes: V42-92-01 & V42-90-02.
Fix: Replace rear stub axles.
Note: This problem has been most prevalent on Passats with Continentals.
Updated axles are= 357 501 117B (for Passats)
91-94 Corrados, Passat GLX
94 Golf & Jetta III
95 Cabrio
V28-94-01 (Aug 1, 94): Sparkplugs listed in the owner's manual and other
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