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rec.models.rockets FAQ Part 07 - Scale Modeling

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    Mercury-Atlas                ES    4   1/35; len=33in               50.00
    Mercury-Atlas                BOY   
    Mercury-Redstone             BOY   5   1/17.5; 58x4 in.
    Mercury-Redstone             BOY   3   1/100; 9.75x0.736 in.
    Nike Ajax MIM-3A   K060      TLP   4   55" long                     50.00
    Nike-Apache                  COS   4+  1/6;52.5x2.63in              55.00
    Nike-Smoke                   COS   4+  1/6; 36.5x2.63               45.00
    Nike Smoke         1030      FSI   4   1/8; 72.6x5.1cm              29.00
    Nike Smoke         2007      Q     2   49.5x3.5cm                    7.00
    Nike-Smoke                   SRW   3   1/30; 7.64x0,55in             6.50
    Nike-Smoke                   BOY   1   1/22; 10.5x0.736 in.
    Nike-Tomahawk      1023      FSI   5   1/8; 46.0x2.0in              34.00
    Patriot            EST 0896  ES    1   mini-motors; 25.4x1.878cm     4.40
    Patriot            EST 2066  ES    4   1/5;99x7.62cm; 4 motor clstr 60.00
    Patriot            K-85      NCR   4   1/4;140.7x10.2cm             60.00
    Patriot                      THOY  4   1/4;132x10.2cm               60.00
    Patriot                      PML   4   1/4;132x10.2cm               60.00
    Pershing 1A                  BOY   2   1/30; 8.5x0.736 in.
    Perseus                      TLP   3   26.25x1.6"                   17.00
    Phoenix            EST 1380  ES    3   1/9 (semi); 76.2x6.6cm       21.50
    Phoenix AIM-54C              TLP   3   25.75x2.6"                   29.00
    RP-3                         ASP   2   
    Sandhawk                     CLR   3   1/5; 2.6in diam.             38.50
    Sandia Sandhawk    1031      FSI   5   1/6; 49.0x2.0in              33.00
    Saturn 1B                    BOY   2   1/396; 6.8x0.736 in.
    Saturn V                     BOY   1   1/396; 10.7x0.976 in.
    Scimitar                     TLP   4   39.25x2.6"                   32.00
    Sea Wolf           K052      TLP   4   1/2.72; 29x2.6in             33.00
    Sergeant                     CLR   3   3.1in diam.                  38.50
    Sidewinder AIM-9L  K030      TLP   4   36.0x1.6in                   26.00
    Space Shuttle      EST 1284  ES    4   1/162; len=34.5cm            25.00
    Sparrow AIM-7F               TLP   3   46.75x2.6"                   29.00
    SR-71 Blackbird    EST 1942  ES    3   semi-scale; len=48.3cm       16.00
    Standard AGM-78    K032      TLP   4   1/5.2; 34.6x2.6in            29.00
    Standard ARM       LS-101    MRC   2   1/14 (sport);25x1.17in
    Standard ARM                 CLR   3   2.6in diam.                  32.50
    TAN-SAM (Type 81)  K045      TLP   4   1/2.42; 44.0x2.6in           31.00
    Terrier/Sandhawk   EST 2083  ES    4+  1:9.8; 116.8x4.66cm          31.00
    Trailblazer        LS-104    MRC   4   1/17;34.3x1.75in
    Type 30 Art.       K049      TLP   4   1/4/54; 40.75x2.6in          25.00
    V-2               MSHRK103   MSH   2   1/25sportscale;22.5x2.6in    22.00
    V-2                          MSH   3   1/16.25sportscale;31.5x4"    60.00
    Vostok                       COS   5   1:33 scale 45x3.1in         130.00
    Wasp               1024      FSI   5   1/8;34.75x2.0in              39.60

    There are also a number of Ready-to-fly (RTF) and Almost-ready-to-fly
    (ARTF) flying rockets, if you want 'minimal' build time:

    Honest John        5050     COX    1   1/24;len=13in                17.00
    Saturn 1B          5025     COX    1   len=21.5in                   34.00
    Saturn V           5075     COX    1   len=34in                     54.00
    X-15               5000     COX    1   1/24                         21.00

    Some recently discontinued scale kits which you can still
    occasionally find on hobby store shelves include (all of the below
    were in the 1991 catalogs or later):

    Honest John        EST 1269  ES    3   1/9;94x6.6cm                 40.00
    IRIS               EST 2007  ES    2   1/13; 17.125x.976in           7.00
    Little Joe II      EST 0892  ES    3   1/100;26.7x3.91cm            12.00
    Mercury Redstone   EST 1921  ES    4   1/35; 28.75x2.0in            20.00
    Patriot            EST 2056  ES    2   1/10 (semi);54x4.16cm        10.00
    Saturn 1B          EST 2048  ES    4   1/100;67.2x6.65cm            42.00
    Saturn V 25th Anv. EST 2001  ES    4+  1/100; 109.9x10.0cm          53.00
    Sidewinder         TR108     MRC   2   1/4 (sport);30.28x1.325
    Titan IIIE(1)      EST 2019  ES    4   1/73; 71.1x5.64cm      26.00/19.00

    You say you like scale models, but want something BIGGER?? Try one of
    these:

    AMRAAM                       PML   4   56x3in                       80.00
    AMRAAM                       PML   4+  73x4.0in                    100.00
    Astrobee D         89015     AT    4   1/2.5; 173x6.7cm             70.00
    Hawk                         CLR   4+  4.0" diam.; 54mm             78.00
    HV Arcas           89012     AT    3+  1/1.666; 142x6.7cm           50.00
    Jayhawk                      CLR   4+  4.0" diam; 38mm              58.00
    Patriot                      PML   4+  1/2; 97x7.5"                260.00
    Sandhawk                     CLR   4+  4.0" diam.; 54mm             93.00
    Standard ARM                 CLR   4+  4.0" diam.; 54mm             78.00
    Standard ARM                 CLR   4+  7.67" diam.; 5x54mm         245.00
    Sandhawk                     CLR   4+  5.54" diam.; 54 + 2x29mm    185.00
    Navy Strike                  CLR   4+  4.0" diam.; 54mm             93.00


    Nomenclature Key:
      SL = Skill Level (1 = Beginner, 5 = Advanced)
      Prices are approximate retail prices in U.S. dollars
      Man = Manufacturer (Refer to Part 02 for addresses)
            AAA   AAA Model Aviation
            ASP   Aerospace Specialty Products
            AT    Aerotech
            BOY   Boyce Aerospace Hobbies
            CLR   Cluster R
            COS   Cosmodrome Rocketry
            ES    Estes Industries
            FSI   Flight Systems Inc.
            MSH   Mountainside Hobbies
            PML   Public Missiles, Ltd.
            Q     Quest
            SRW   Seatle Rocket Works
            THOY  Tiffany Hobbies of Ypsilanti
            TLP   The Launch Pad
            VBR   Vaughn Brothers Rocketry

    NOTES:
      1. Dual prices reflect last full retail price and special 'closeout'
         price offered by manufacturer. Kits with both prices may still
         be found on hobby shelves.
--------------------------------------------------------------
7.5   O.K., I've done all my research, collected all the data I can.
         I've even built a couple of scale kits a a warm up. Now I'm ready
         to build a model I can be proud of. How do I...?

    Get rid of body tube seams:
      Use silkspan, applied with clear dope, or .5oz. - .75 oz. fiberglass
      cloth applied with epoxy. Silkspan will require a number of
      subsequent coats of dope or primer to seal the surface and fill in
      the fibers of the material, while the fiberglass should only require
      a few coats of primer to fill in the weave. Really deep seams in the
      tube should filled with your favorite putty beforehand. Tubes covered
      with silkspan/fiberglass will be less likely to have the seams pop
      later on.
      
      The suggestions given in part 06 and 11 are both useful and applicable.

    Sand sharp break lines in fins with diamond cross sections, like those
    used on Nike motors:
      You can't...use a built-up fin instead. Use 1/64 ply or thin plastic.
      Cut out mirror images of the fin pattern, then score the breakline
      with the back of an Xacto knife, being careful not to cut all the way
      through. Gently bend at the break line. Use a spar under the breakline
      to provide support and give the proper root to tip thickness
      distribution. Glue the three pieces (two fin halves and spar)
      together, and fill the open ends with wood and/or putty.

    Form sharp edges on nose cone, transitions, etc. (when turning your own):
      The most common material to turn these items, wood (balsa, bass)
      just won't take a very sharp edge. Try forming the piece slightly
      undersize, then apply several coats of epoxy (try to get the coats
      as even as possible). Then use a sanding block to sand the surface
      smooth, but don't sand all the way down to the wood. These steps
      should be done without removing the part from the lathe. The epoxy
      will hold a better edge than wood, and the resulting surface will
      have a plastic-like feel. Make sure the epoxy you use will cure to
      a hard surface in thin films...5 minute epoxy often remains somewhat
      rubbery.

    Simulate weld lines:
      Thread can be used, but something with a flatter cross-section
      usually looks  more realistic. Try cutting very narrow strips
      of thin plastic using two X-acto or razor blades glued together (may
      need a plastic spacer between the blades to get the desired width).
      The width and thickness of the strip will of course depend on the
      size of the weld to be simulated, but a 2:1 or 3:1 width:thickness
      ratio is about right. Paint the model body tube with primer
      let dry and apply the plastic strip with a _small_ amount of liquid
      cement. Use a strip of frisk film or masking tape to provide an edge
      to insure the plastic strip gets applied straight. Then apply several
      coats of primer to fair in the edges, sanding between coats. If
      AmSpam ever gets around to publishing it, a future "Art of Scale"
      will cover this in more detail.

    Simulate screws, bolts, and rivets:
      For large-scale models, you may be able to find small screws in sizes
      0-80 or 00-90 that will do the job that will do the job (Small Parts,
      Inc, P.O. Box 4650, Miami Lakes, FL 33014-0650 is one source). On
      smaller models you can simulate screws by embossing slots into Sig
      "scale rivets" with an X-acto blade. Sig scale rivets are available in
      both round and flat-head varieties (Sig Manufacturing Co., Inc., 401-7
      South Front St., Montezuma, IA 50171). To simulate really tiny screws,
      emboss the shafts of the scale rivets. Socket head screws can also be
      simulated using scale rivets by drilling or punching a hole in the
      center of the head. Rivets can be simulated in a variety of ways. On
      large scale models, Sig scale rivets may be appropriate. For small
      models, the best (and most difficult) way is to emboss thin sheet
      material (aluminum or plastic) using a punch and die. This method gives
      very sharp definition to the rivet heads. An easier way that produces
      less definition of the rivet head is to simply punch from one side of
      the sheet only - no matching die is used. This allows the use of a
      small spur gear (e.g. a watch gear or pounce wheel) as the punch,
      thereby allowing a whole row of rivets to be punched very easily.
      A sewing machine can also be used to punch a whole row in short order -
      just grind down a needle to produce the correct size rivet head. Model
      airplane types often use tiny drops of glue to simulate the rivet
      (RC56 glue supposedly works well).

    Make multiple copies of parts:
      Often, an number of identical parts appear on a prototype, and it is
      usually tedious to make just one of them. RTV rubber is a two-part
      rubber compound that cures at room temperature. Space does not allow
      a detailed discussion of the method here, but basically a high-quality
      master pattern is made, over which the RTV is poured. When cured,
      the rubber mold is removed. Epoxy or urethane resin can then be
      poured into the cavity to make as many copies as desired at a small
      fraction of the work needed to make the master. Fiberglass parts can
      also be laid up in RTV molds (another yet-to-be published AmSpam/SRM
      article). Check out back issues of "Fine Scale Modeler" magazine
      for a number or articles on casting parts in RTV molds. This is an
      _extremely_ valuable technique for the serious modeler.
      
    Refer to sections 06 and 11 for other relevant tips.
    
--------------------------------------------------------------
7.6   What tools do I need?

    Well, that's kind of up to you....and your checkbook. With lots of
    ingenuity and perseverance, many things can be done with simple tools.
    For example, nose cones and transitions can be turned with just an
    electric drill (small sized ones at any rate), but it's sure a lot
    easier with a lathe (see Alway's book for details on turning with a
    drill). An airbrush is almost a must to have, since even the cheapest
    spray gun will (with practice) give a much better finish than a spray
    can. Cans of propellant to operate an airbrush are available, but are
    expensive in the long run; a portable air tank (found in many hardware
    stores) could provide a refillable, cheap (free from service stations)
    source of air for under $30. However, having a compressor is by far the
    most convenient (if you live in a humid clime, you will also need a
    moisture trap). Any precision scale work will require some measuring
    tools, typically a steel ruler with 1/100 inch graduations and a
    caliper are sufficient. Enco Mfg., a large machine tool supplier, offers
    a line of low cost rulers and calipers. Their number is 1-800-873-3626.
    Those who are really serious about scale modeling and have the $$$ to
    spend may want to consider a small milling machine in addition to a
    lathe (small lathes like the Sherline or Unimat offer an optional
    milling column). With a lathe and mill, almost anything can be
    fabricated, subject only to the skill of the operator and the size
    of the machine.
--------------------------------------------------------------
7.7   Where can I get more information on modeling techniques?

    Since scale modeling is such a small segment of model rocketry, there's
    not much "how-to" info in the model rocket literature. Peter Alway gives
    some basic, low-tech tips in his book. For more advanced techniques,
    look in magazines for the plastic model enthusiast: "Scale Modeler" and
    "Fine Scale Modeler" are two examples. Useful techniques also appear
    occasionally in the model airplane model and ship magazines.
--------------------------------------------------------------
7.8   Got any tips for generating scale plans from original dimensions?

    Peter Alway (PeteAlway@aol.com) suggests an old fashioned shortcut for 
    generating scale plans:
      I find a slide rule is better than an electronic calculator for 
      scheming up scale models. You just set the proportion of prototype 
      diameter to a standard body tube diameter and slide the sliding 
      doohickey back and forth to find dimensions of all the other parts. 

    Jack Hagerty (jack@rml.com) counters with a more modern version:
      Not to sound too snobby, but I have an even better way to make perfect
      scale drawings of every piece AUTOMATICALLY. Use a CAD system. Even
      the cheap ones (cheap meaning ~$100) usually have a scaling function.
      On mine its one of the commands under the "Copy" function.

      CAD systems don't care if the screen is a mile across or .01" across; 
      it's all just numbers. When I did my Titan IIIB, the sceen was set to 
      be about 2,000" across (the Titan/Agena is about 1,700" from tip to
      the bottom of the engine bells). You just draw in all of the peices 
      from your prototype reference data full size. Then, when you're done, 
      you invoke the scale command to do essentially what Peter alluded to 
      above using the diameter of the prototype and diameter of the body 
      tube you're going to use to set your ratio. 

      Continuing my example, the Titan is 120" in diameter and I used Estes 
      BT-80 (2.62" dia) to build it. Once I had drawn the prototype I 
      invoked "Copy -> Scale -> 2.62/120 -> All" and presto! Every piece, 
      every conduit, every strut was now the correct scale size. I just 
      plotted it full scale on my plotter and I had the perfect layout 
      pattern.
      
    Mark Bundick (mbundick@inil.com) adds:
      Try using a spreadsheet.  They are particularly useful in cases where
      there are station numbers instead of actual dimensions in the drawing.

      In column 1, enter the part name or dimension. In columns 2 and 3
      enter the station numbers from drawing. In column 4, enter a formula
      to take the difference between the figures in column 2 and 3. In
      column 5, enter a formula to apply your scale factor to the figure in
      column 4.

      If you want to model in a different scale, just change your scale
      factor and new dimensions are generated for every part you need on our
      upscaled or downscaled bird.  I find it particularly helpful to just
      add different body diameters in different columns and then print out a
      whole page of dimensions for various sized birds.

---------------------------------------
Copyright (c) 1996 Wolfram von Kiparski, editor. 
Refer to Part 00 for the full copyright notice. 



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